Analysis · Design · Legal

Plastic Expert
Witness &
Litigation
Support

Plastic scientists providing failure analysis, expert testimony, and litigation consulting for attorneys and insurance professionals. 200+ cases across 38 states.

As Seen On CBS 60 Minutes

Scott Pelley interviews Dr. Duane Priddy

200
+

LEGAL CASES RETAINED

38

STATES

30
+

YEARS EXPERIENCE

$
1
Billion+

DEFECTIVE INSTALLATIONS EXPOSED

Why Attorneys Choose Our Plastic Expert Witnesses

Specialized polymer expertise that withstands scrutiny and wins cases.

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Daubert-Aligned Methodology

Our expert witnesses follow rigorous scientific methodology aligned with Daubert requirements: standardized testing per ASTM and ISO protocols, audited analytical techniques by the A2LA accreditation agency, and clearly documented chain-of-evidence procedures.

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Full-Service Failure Analysis Lab

Our network of affiliate laboratories ensures that we have state-of-the-art analytical testing and forensic science capabilities.

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Exclusively Plastics-Focused

Unlike general engineering firms, Plastic Expert Group focuses exclusively on polymer science. Every expert witness has decades of hands-on plastics manufacturing, processing, and testing experience.

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Clear, Jury-Ready Communication

Our experts are experienced in providing oral expert testimony. Complex plastic/polymer science is simply explained so any jury can understand it. Our experts are known for analogies that make failure mechanisms intuitive — turning microscopy data into compelling courtroom narratives

Litigation Support Services

Deep expertise across every category of plastic failure litigation.

Plastic Pipe Failures

PEXa/Uponor · PEXb/Zurn · PEXc/Nibco · CPVC/Spears/Blazemaster · PVC/JM Eagle · HDPE · PP-r/Aquatherm

Plastic piping systems fail through exposure to products containing incompatible chemicals (ESC), oxidative degradation, improper installation, defective design, and manufacturing defects. Our experts have analyzed failures in residential plumbing, municipal water systems, and industrial process piping across the country.

  • PEX tubing degradation and brass fitting failures
  • CPVC embrittlement from chemical incompatibility

  • HDPE butt fusion joint failures in gas and water mains

  • AAquatherm PP-r system failures

  • Uponor AquaPEX pipe/tubing and crimp and expansion connection failures

Forensic laboratory analysis of failed CPVC plastic pipe under polarized light microscope — expert witness failure investigation by Plastic Expert Group

Automotive Plastic Component Failures

Modern vehicles contain hundreds of plastic components — from engine compartment and interior system parts to structural brackets. When these components fail, the consequences can be catastrophic. Our experts analyze material selection errors, manufacturing defects, and environmental degradation in automotive plastics.

  • Fuel system component cracking and leaking

  • Radiator and coolant system plastic tank failures

  • Interior trim and airbag housing material failures

  • Structural bracket and clip fatigue failures

  • Under-hood heat degradation of polymer components

  • Automatic headrest failures
Failed plastic automotive component in engine bay — expert witness analysis of plastic bracket fracture by Plastic Expert Group

Product Liability & Consumer Products

When a consumer product made from plastic fails and causes injury or property damage, our experts determine whether the failure resulted from a design defect, manufacturing defect, misuse, or material selection error.

  • Children's product and toy structural failures

  • Appliance component cracking and fire causation

  • Furniture and fixture material failures

  • Sporting goods and recreational equipment failures

Fire starter gel bottle involved in product liability explosion injury case — consumer product failure analysis by Plastic Expert Group

Medical Device Plastic Failures

Plastic components in medical devices must withstand sterilization, body chemistry, and long-term mechanical loading. Failures in these applications can lead to patient injury or death. Our experts analyze biocompatibility failures, oxidative degradation, stress cracking in implantable devices, misuse, and sterilization-induced degradation.

  • Implantable device plastic/polymer degradation

  • Surgical instrument plastic component failures

  • Drug delivery system material compatibility failures

  • Catheter and tubing material failures

Cracked medical device plastic component showing stress fracture failure — medical device expert witness analysis by Plastic Expert Group

Industrial & Commercial Plastic Failures

Industrial plastic components operate under demanding conditions — chemical exposure, high temperatures, continuous loading, and UV exposure. Our experts investigate failures in tanks, vessels, piping, liners, and structural components used in commercial and industrial settings.

  • Chemical storage tank and vessel failures

  • Industrial piping and fitting failures

  • Geomembrane and liner system failures

  • Structural FRP composite failures

  • Conveyor and material handling component failures

  •  Pulley failures
Catastrophic polyethylene chemical storage tank failure — industrial plastic expert witness analysis by Plastic Expert Group
Dr. Duane Priddy with CBS 60 Minutes correspondent Scott Pelley — plastic expert witness featured on national television

Our Expert Witness Track Record

With 200+ cases across 38 states, our plastic expert witnesses bring a depth of litigation experience that few polymer specialists can match. Our experts have been retained by both plaintiff and defense counsel in complex plastic failure litigation, providing testimony grounded in laboratory evidence and peer-reviewed methodology.

All plastics degrade over time — like spaghetti becoming brittle when left out overnight, polymer chains break down through UV exposure, chemical attack, and stress, leading to catastrophic failures. Our job is to determine why a plastic part failed, when the degradation began, and who bears responsibility.

Our methodology follows rigorous scientific principles — every opinion is backed by standardized testing (ASTM, ISO), published literature, and reproducible laboratory results. This approach ensures our testimony withstands the most demanding legal scrutiny.

 

Representative Cases

A selection from our 200+ plastic failure litigation cases.

Pipe  Multiple States 

Aquatherm Polypropylene Piping System Failure

Polypropylene (PP-r)

Identified manufacturing defects in commercial heating systems leading to catastrophic leaks.

Pipe  Texas

PEX Plumbing System Failures — Residential

Cross-linked Polyethylene (PEXc/Nibco)

Demonstrated PEXc design defects.

Pipe   Florida

CPVC Fire Sprinkler System Brittle Fracture

Chlorinated PVC (CPVC)

Proved chemical incompatibility between CPVC pipes and common building materials caused embrittlement and cracking.

Automative   Michigan

Automotive Radiator Tank Failure

Glass-filled Nylon (PA66-GF)

Identified manufacturing-induced stress concentrations leading to premature cracking under thermal cycling.

Pipe   California

HDPE Municipal Water Main Failure

High-Density Polyethylene (HDPE)

Revealed improper butt fusion procedures and inadequate quality control as failure root cause.

Pipe   Minnesota

Uponor AquaPEX Connection System Failures

PEX-a with ProPEX fittings

Analyzed expansion ring and fitting interface failures in residential and commercial plumbing installations.

How We Build Your Case

From initial consultation to courtroom testimony — a proven six-step process.

01

Initial Consultation

We review the case facts, identify the plastic component(s) involved, and outline the scope of analysis needed.

01

02

Evidence Collection & Preservation

Proper handling and chain-of-custody documentation to ensure evidence integrity. We advise on preservation protocols before samples arrive.

03

Laboratory Testing

FTIR spectroscopy, DSC thermal analysis, microscopy (optical & SEM), mechanical testing, and chemical analysis performed in our mobile lab and our comprehensive affiliate global network facilities.

03

04

Root Cause Analysis

We determine why the plastic failed — material defect, design error, manufacturing flaw, environmental degradation, or misuse — within reasonable scientific certainty.

05

Expert Report

A comprehensive, court-ready report with clear opinions, supporting data, annotated photographs, and references to published standards and literature.

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06

Deposition & Trial Testimony

Our experts present complex plastic/polymer science in clear, persuasive terms that attorneys, judges, and juries understand. 200+ cases of litigation experience.

What Our Clients Say

Trusted by litigation teams and industry leaders across the country.

One of my company's most well-established products failed during use and we were being threatened with a possible litigation. Dr. Priddy proved that our product was not defective. I plan to continue to use Plastic Failure Labs to solve all of my polymer analysis, plastic consulting, and plastic failure analysis needs.


Frank Webb
Paragon Sourcing
Product Liability Defense
Dr. Duane Priddy's investigation report was thorough and clearly presented. I have used Duane Priddy's expert witness services twice and plan to continue to use him whenever I have any matters involving the failure of plastic materials.


Roger Dreyer
Dreyer Babich Buccola Wood Campora
Plastic Failure Litigation
Dr. Duane Priddy's failure investigation clearly identified the defects in the product that injured my client. His expert opinion report was meticulously prepared and his conclusions supported with excellent data and bases. I plan to continue to use Plastic Failure Lab for my cases involving defective plastic parts.


Tony Baratta
Baratta Russell Baratta
Personal Injury — Defective Plastic

What Attorneys Ask Us

Common questions about plastic expert witness services and failure analysis.

We work as expert witnesses for both Plaintiffs and Defendants and in MDL and individual litigations. Examples of Plaintiff clients include Pulte Homes, Hunt Construction, and Coastal Construction. Examples of Defendant clients include Dupont, Celanese, IPEX, and Charlotte Pipe & Foundry.

Trusted By Leading Organizations

Exposed over $1 billion in defective plastic installations for industry leaders

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Request a Free Case Evaluation

Tell us about your case. Our plastic expert witnesses typically respond within 24 hours with an initial assessment of how we can help.

24-Hour Response
Initial case assessment within one business day.

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+1 (989) 281-4465